Rush Industries is an environmentally conscious company that builds high efficiency enclosed vapor combustors and flare stacks for the energy sector.
Our complete line of Enclosed Vapor Combustors are fully manufacturer tested so we can ensure your company is compliant with AER D 60 regulations, and Saskatchewan S-10 / S-20 regulations. Further, Rush Industries operates under the ISO 9001-2015 quality control system.
We combine ACL Manufacturing’s reliable, easy to use, CSA approved ignition control systems with patented designs to provide a completely safe and environmentally sound product.
All Rush Industries enclosed vapor combustors and flare stacks are built to provide the quality assurance and reliability to meet today’s rigorous standards.
Enclosed Vapor Combustors
Combustor
Specification
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Patented high volume combustion device
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1,745,000 scf/d flow rate capacity
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Meets or exceeds the U.S. EPA NSPS Subpart OOOO (“Quad O”), AER Directive 60 and Saskatchewan S-20 Regulations
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High pressure destruction efficiency greater than 98%
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Low pressure destruction efficiency greater than 99.9%
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LP operating pressures from 0.09 psi (1.5 oz/in2) to 15 psi
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HP operating pressures from 0 psi to 120 psi
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36″ x 24′ stainless steel fire tube
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May be operated with or without continuous pilot
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Excellent turndown ratio
-
Heat shield for operator’s safety
BGR High Pressure / Low
Pressure Vapor Combustor
Model: BGR 36-HP/LP
The BGR-36 Combustor is designed to destruct volatile organic compounds (VOC’s) and BTEX’s resulting from casing gas venting, oil storage tanks, dehys, produced condensate and water storage tanks, as well as depressuring vessels and pipelines.
The optional high pressure 3″ line on the outside of the combustor chamber provides high pressure blow down capabilities or additional low pressure flaring capabilities. Interchangeable flare tips allow for a wide range of flow rates in compliance with NSPS Subpart A flare velocity requirements.
The patented high efficiency burner inside the combustor chamber provides low pressure continuous burning capabilities, no visible flame, low emissions, reduced odors and increased flame stability with excellent turndown ratios for low pressure applications.
Controller
Specification
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CSA approved ACL 3200 Ignition Control System (meets CSA B149.3-10)
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Solar operated 12/24 VDC
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Monitors and controls ignition for LP combustor and HP flare
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Remote stop and start
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Auto re-light, continuous trial for ignition
-
Thermocouple and thermowell for temperature sensing and monitoring (optional)
-
Modbus built in for remote communication
Burner
Specification
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Patented burner assembly
-
Full stainless steel nozzles
-
Full stainless steel adjustable air dampers
-
Adjustable primary and secondary air
-
Air and fuel assist capabilities, if needed
-
Extremely stable at wide range of flow rates as low as 1.5 oz/sq”
-
No flame lift-off or impingement
Combustor
Specification
-
Patented high volume combustion device
-
1,745,000 scf/d flow rate capacity
-
Meets or exceeds the U.S. EPA NSPS Subpart OOOO (“Quad O”), AER Directive 60 and Saskatchewan S-20 Regulations
-
High pressure destruction efficiency greater than 98%
-
Low pressure destruction efficiency greater than 99.9%
-
LP operating pressures from 0.09 psi (1.5 oz/in2) to 15 psi
-
HP operating pressures from 0 psi to 120 psi
-
24″ x 24′ stainless steel fire tube
-
May be operated with or without continuous pilot
-
Excellent turndown ratio
-
Heat shield for operator’s safety
BGR High Pressure /
Low Pressure Vapor Combustor
Model: BGR 24-HP/LP
The BGR-24 Combustor is designed to destruct volatile organic compounds (VOC’s) and BTEX’s resulting from casing gas venting, oil storage tanks, dehys, produced condensate and water storage tanks, as well as depressuring vessels and pipelines.
The optional high pressure 3″ line on the outside of the combustor chamber provides high pressure blow down capabilities or additional low pressure flaring capabilities.
Interchangeable flare tips allow for a wide range of flow rates in compliance with NSPS Subpart A flare velocity requirements.
The patented high efficiency burner inside the combustor chamber provides low pressure continuous burning capabilities, no visible flame, low emissions, reduced odors and increased flame stability with excellent turndown ratios for low pressure applications.
Controller
Specification
-
CSA approved ACL 3200 Ignition Control System (meets CSA B149.3-10)
-
Solar operated 12/24 VDC
-
Monitors and controls ignition for LP combustor and HP flare
-
Remote stop and start
-
Auto re-light, continuous trial for ignition
-
Thermocouple and thermowell for temperature sensing and monitoring (optional)
-
Modbus built in for remote communication
Burner
Specification
-
Patented burner assembly
-
Full stainless steel nozzles
-
Full stainless steel adjustable air dampers
-
Adjustable primary and secondary air
-
Air and fuel assist capabilities, if needed
-
Extremely stable at wide range of flow rates as low as 1.5 oz/sq”
-
No flame lift-off or impingement
BGR Low Pressure Vapor Combustor
Model: BGR 36-LP
The BGR-36 LP is a highly versatile, low cost vapour combustor designed to destruct volatile organic compounds (VOC’s) and BTEX’s produced from casing gas, oil storage tanks, or de-hys.
The combustor eliminates the need to install expensive vapour recovery units (VRU) or large incinerators.
The patented high efficiency burner inside the combustor chamber provides low pressure continuous burning capabilities, high combustion efficiency, low emissions, reduced odors, no visible flame and increased flame stability with excellent turndown ratios for low pressure applications.
Combustor
Specification
-
Destruction removal efficiency greater than 99.9% and meets the requirements of EPA NSPS 40 CFR 60 Subpart OOOO, AER Directive 60, and Saskatchewan S-20
-
36” x 24’ high-free standing stainless steel fire tube
-
May be operated with or without continuous pilot
-
Air intake flame arrestor for reduced spacing or teardrop locations
-
Main low pressure burner volume up to 100,000 scf/d or 2831 m3/d
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Operating pressures as low as 0.09 psi or 1.5 oz/in2
-
Able to handle intermittent flows easily
-
Flame containment mesh at air inlets for operator safety
-
No visible flame
-
Excellent turndown ratio
-
Heat shield for operator safety
-
In-line flame arrestor required
Controller
Specification
-
CSA approved ACL 3200 Ignition Control System (meets CSA B149.3-10)
-
Monitors and controls combustion
-
Remote stop and start
-
Auto re-light, continuous trial for ignition
-
Solar operated 12/24 VDC
-
Modbus built in for remote communication
-
Data logging & acquisition to meet EPA requirements
Burner
Specification
-
All stainless steel nozzles
-
All stainless steel adjustable air dampers
-
Fully adjustable primary and secondary air
-
Air and fuel assist capabilities
-
Extremely stable at wide range of flow rates
-
No flame lift-off or impingement
-
Reduced emissions (low NoX, and low CO)
Combustor
Specification
-
Destruction removal efficiency greater than 99.9% and meets the requirements of EPA NSPS 40 CFR 60 Subpart OOOO, AER Directive 60, and Saskatchewan S-20
-
24” x 24’ high-free standing
-
Stainless steel fire tube
-
May be operated with or without continuous pilot
-
Air intake flame arrestor for reduced spacing or teardrop locations
-
Main low pressure burner volume up to 50,000 scf/d or 1415 m3/d
-
Operating pressures as low as 0.09 psi or 1.5 oz/in2
-
Able to handle intermittent flows easily
-
Flame containment mesh at air inlets for operator safety
-
No visible flame
-
Excellent turndown ratio
-
Heat shield for operator’s safety
-
In-line flame arrestor required
BGR Low Pressure
Vapor Combustor
Model: BGR 24-LP
The BGR-24 is a highly versatile, low-cost vapor combustor designed to destruct volatile organic compounds (VOC’s) and BTEX’s produced from casing gas, oil storage tanks, or de-hys.
The combustor eliminates the need to install expensive vapor recovery units (VRU) or large incinerators.
The patented high-efficiency burner inside the combustor chamber provides low-pressure continuous burning capabilities, high combustion efficiency, low emissions, reduced odors, no visible flame, and increased flame stability with excellent turndown ratios for low-pressure applications.
Controller
Specification
-
CSA approved ACL 3200 Ignition Control System (meets CSA B149.3-10)
-
Monitors and controls ignition for LP combustor
-
Remote stop and start
-
Auto re-light, continuous trial for ignition
-
Thermocouple and thermowell for temperature sensing and monitoring (optional)
-
Solar operated 12/24 VDC
-
Modbus built in for remote communication
-
Data logging & acquisition to meet EPA requirements
Burner
Specification
-
Patented burner assembly
-
Full stainless steel nozzles
-
Full stainless steel adjustable air dampers
-
Fully adjustable primary and secondary air
-
Air and fuel assist capabilities, if needed
-
Extremely stable at wide range of flow rates as low as 1.5 oz/sq”
-
No flame lift-off or impingement
BGR Low Pressure
Vapor Combustor
Model: BGR 18-LP
The BGR-18 is a highly versatile, low-cost vapor combustor designed to destruct volatile organic compounds (VOC’s) and BTEX’s produced from casing gas, oil storage tanks, or de-hys.
The combustor eliminates the need to install expensive vapor recovery units (VRU) or large incinerators.
The patented high-efficiency burner inside the combustor chamber provides low-pressure continuous burning capabilities, high combustion efficiency, low emissions, reduced odors, no visible flame, and increased flame stability with excellent turndown ratios for low-pressure applications.
Combustor
Specification
-
Destruction removal efficiency greater than 99.9% and meets the requirements of EPA NSPS 40 CFR 60 Subpart OOOO, AER Directive 60, and Saskatchewan S-20
-
24” x 24’ high-free standing
-
Stainless steel fire tube
-
May be operated with or without continuous pilot
-
Air intake flame arrestor for reduced spacing or teardrop locations
-
Main low pressure burner volume up to 50,000 scf/d or 1415 m3/d
-
Operating pressures as low as 0.09 psi or 1.5 oz/in2
-
Able to handle intermittent flows easily
-
Flame containment mesh at air inlets for operator safety
-
No visible flame
-
Excellent turndown ratio
-
Heat shield for operator’s safety
-
In-line flame arrestor required
Controller
Specification
-
CSA approved ACL 3200 Ignition Control System (meets CSA B149.3-10)
-
Monitors and controls pilot or burners
-
Remote stop and start
-
Auto re-light, continuous trial for ignition
-
12/24 VDC operation (optional solar package available)
-
Modbus capabilities
-
Data logging & acquisition to meet EPA requirements
Burner
Specification
-
Patented burner assembly
-
All stainless steel nozzles
-
All stainless steel adjustable air dampers
-
Fully adjustable primary and secondary air
-
Extremely stable at wide range of flow rates
-
No flame lift-off or impingement
CRC-BB-400-4
Features & Specifications:
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Enclosed vapour combustor with 78,000 SCFD capacity @ 2oz
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Carbon steel outer fire chamber lined with 1" thick refractory for enclosed flame
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Air intake flame arrestors
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ACL CSC400 Burner Management System
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Dual Pilot Assembly
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Knock-out accumulator equipped with level gauge and level switch wired into BMS, with 2" NPT pumpout port
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2" inline flame arrestor
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2" y-strainer
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2" FPS D90 Ball Valve with proof of closure limit switch and visual indication pre-wired with BMS
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Solar Powered
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Nitrogen tank for instrument air BB-400 comes pre-wired and pre-plumbed for quick and easy installation
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Free-standing skid mounted for easy mobility
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3" #150 lbs flange hook-up
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Ability to run multiple units in parallel